|
Rubber Compression,
Transfer, and Injection Molding at
Pierce-Roberts
Pierce-Roberts Rubber Company offers
custom rubber compression, transfer,
and injection molding services to
produce high quality molded rubber
parts and components. By utilizing
these methods, our rubber products
span several ranges in size, material,
color, and construction. As a leading
rubber product manufacturer, Pierce-Roberts
Rubber Company provides customers
from diverse markets with the custom
molded rubber parts or components
they want at the tight tolerances
they need.
Rubber Compression Molding
Recognized as the simplest form of
thermal set molding, compression molding
produces rubber molds that vary in
size and complexity. Uncured rubber
is shaped to the correct size and
specification and is then placed on
one of the many mold cavities before
closure. Pierce-Roberts custom rubber
compression molding features lower
tooling and set-up costs for manufacturers
in search of short runs or prototypes.
Other advantages include larger cavity
density and reduced rubber product
waste.
Rubber Transfer Molding
Unlike compression molding, transfer
molding does not place uncured rubber
directly in the mold. Instead, it
is kept in a transfer pot, which is
positioned above the cavity area.
When ready, the mold is transferred
into the cavity by a piston through
a runner, sprue, and gate system.
By utilizing heat and pressure, the
rubber becomes vulcanized or cured.
Many rubber product manufacturers
consider custom rubber transfer molding
more accurate than compression molding.
Its accuracy reduces reject rates
on small to medium runs of precision
custom rubber parts or components.
Additional advantages include shorter
cure times and reduced mold making
labor.
Rubber Injection Molding
Similar to custom rubber transfer
molding, injection molding inserts
rubber materials into the cavity after
the mold is closed. Rubber materials
are heated and forced into the mold
through a screw or ram injector. Pierce-Roberts
custom rubber injection molding produces
a virtual flash-free finish, which
eliminates the need for additional
trim work and is utilized when high
quality must match high volume.
|